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Star TracĀ® Manufacturing


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Star Trac's world headquarters and manufacturing facility in Irvine, California is a nearly 100,000 square foot world-class facility that represents Star Trac's continued investment to foster business and industry growth domestically and internationally. Never satisfied with the status quo, the ongoing expansion of development and manufacturing capabilities emphasizes Star Trac's commitment to continually raise the benchmark for value and quality in fitness products and services.

Built in 1997, the facility features 6,640 square feet of research & development laboratories, while nearly 18,000 square feet are devoted to executive and administrative offices. A 55,000 square foot, state-of-the-art manufacturing area boasts continuous-flow assembly lines, as well as electronic assembly, metal fabrication and weld shops.

Generous space is also devoted to our state of the art show room and employee fitness center.

"Our manufacturing facility implements Continuous-Flow Manufacturing (CFM) and Quality Improvement Programs (QIP), providing continuous product and process improvement," states Ray Mosher, Vice President of Manufacturing. "This world-class facility also accommodates a 300% growth in production capacity."

Just opened in 2006, less than three miles away, is our new 60,000 square foot logistics center that handles our warehousing of finished goods and parts, as well as our shipping, receiving, customer service and sales departments.